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Germany DIN |
CHEMICAL ANALYSIS (typical values) % Min-Max |
Delivery Conditions |
Applications |
|||||||||||
Grade |
C |
S |
P |
Si |
Mn |
Ni |
Cr |
Mo |
V |
Cu |
Others |
Heat Treatment |
Hardness
(HB) |
|
0.35- 0.45 |
MAX 0.003 |
MAX 0.003 |
0.20- 0.40 |
1.30- 1.60 |
0.90- 1.20 |
1.80- 2.10 |
0.15- 0.25 |
- |
- |
- |
Prehardened |
280/320 or 360/400 |
Synthetic plastic moulding dyes for large moulds for bigger
diameters & blow moulds. Better through hardening
properties for cross section of 400mm & more. |
|
0.35- 0.45 |
MAX 0.030 |
MAX 0.030 |
0.20- 0.40 |
1.30- 1.60 |
- |
1.80- 2.10 |
0.15- 0.25 |
- |
- |
- |
Prehardened |
280/325 |
Injection moulds of medium & large size, high
deformation resistance with good polishability. Suitable
for bottle crates, T.V housing, fridge door, buckets etc. |
|
0.33- 0.43 |
MAX 0.030 |
MAX 0.030 |
0.95- 1.00 |
1.00- 1.30 |
0.90- 1.00 |
15.00- 17.00 |
1.00- 1.30 |
- |
- |
- |
Prehardened |
255 |
Super-mirror plastic molds: molds for optical lens and other transparent plastic pieces Corrosion preventive high-resisting molds: Molds for fold vessels, cosmetics vessels, medical devices, light guiding plates, bottle covers, etc. |
|
0.15 |
≤0.015 |
≤0.03 |
≤0.45 |
1.55 |
0.22 |
- |
0.3 |
- |
- |
- |
Prehardened |
38~42HRC |
Mirror plastic molds: Transparent plastic molds: optical instrument parts, compact disks, medical devices etc. |
|
1.2312 |
0.35- 0.45 |
0.05- 0.10 |
MAX 0.030 |
0.20- 0.40 |
1.30- 1.60 |
- |
1.80- 2.10 |
0.15- 0.25 |
- |
- |
- |
Prehardened |
280/325
|
Tools for plastic & synthetic plastic processing, moulds
for pressure diecasting recepient sleeves, brake dies.
Also used for large moulds(truck bumpers for instance). |
1.7225 |
0.38- 0.45 |
MAX 0.030 |
MAX 0.035 |
0.30- 0.40 |
0.75- 1.00 |
0.15- 0.25 |
0.80- 1.10 |
- |
- |
- |
- |
As Rolled / Forged |
MAX 295 |
Statically & dynamically stressed components for vehicles,
engines & machines. For parts of larger cross-sections,
crankshafts, gears. |
1.6582 |
0.38- 0.45 |
MAX 0.035 |
MAX 0.040 |
0.15- 0.35 |
0.60- 0.80 |
1.65- 2.00 |
0.70- 0.90 |
0.20- 0.30 |
- |
- |
- |
Black Forged & Annealed |
MAX 230 |
Permanently stressed machine, engine & vehicle
parts when high strength & toughness are required. |
1.3505 |
0.95- 1.20 |
MAX 0.040 |
MAX 0.040 |
0.20- 0.35 |
0.25- 0.40 |
- |
1.30- 1.60 |
- |
- |
- |
- |
Black Forged & Sp Annealed |
180/220 |
Balls, Rollers & Rings for roller bearings. |
1.2327 |
0.83- 0.90 |
MAX 0.030 |
MAX 0.030 |
0.15- 0.35 |
0.30- 0.45 |
- |
1.60- 1.90 |
0.20- 0.35 |
0.05- 0.15 |
- |
- |
Black Forged & Sp Annealed |
180/220 |
Cold rolls, back up rolls, straightening rolls, non
ferrous 2 & 4 high roll mills. |
Germany DIN |
USA AISI |
INDIAN IS |
CHEMICAL ANALYSIS (typical values) % Min-Max |
Delivery Conditions |
Applications |
||||||||
Grade |
C |
S |
P |
Si |
Mn |
Ni |
Cr |
Mo |
Heat Treatment |
Hardness
(HB) |
|||
420SS |
XY2Cr13 |
0.38- 0.45 |
MAX 0.030 |
MAX 0.030 |
0.95- 1.00 |
0.95- 1.00 |
- |
12.50- 14.50 |
- |
Sp. Annealed |
MAX 230 |
Moulds for processing plastics with corrosive acting synthetic &
abbrassive filters, dies for artificial resins. Cutting tools, all types of
knives, shears & surgical instruments. |
|
- |
- |
0.15 |
- |
- |
- |
- |
4.5 |
15.0
|
- |
- |
38-42 HRC. |
PHX SUPRA is recommended for tools / molds for the processing of corrosion plastics. |
Germany DIN |
USA AISI |
CHEMICAL ANALYSIS (typical values) % Min-Max |
Delivery Conditions |
Applications |
||||||||||
Grade |
C |
S |
P |
Si |
Mn |
Cr |
Mo |
V |
W |
Co |
Heat Treatment |
Hardness
(HB) |
||
0.86- 0.94 |
<0.030 |
<0.030 |
0.20- 0.45 |
0.20- 0.40 |
3.75- 4.50 |
4.50- 5.50 |
1.60- 2.20 |
5.90- 6.75 |
- |
Annealed |
<255 |
Standard high-speed steel grade. High toughness and good
cutting power owing to its well-balanced alloy composition; thus
suitable for a wide variety to applications. It is used to manufacture knives, thread cutting & twist drills, sendizimer rolls, taps, broaches & milling tools, reamers, metal/circular saws, wood working & cold forming tools. |
||
0.88- 0.95 |
<0.030 |
<0.030 |
0.20- 0.40 |
0.20- 0.45 |
3.80- 4.50 |
4.75- 5.50 |
1.75- 2.15 |
6.00- 6.75 |
4.55- 5.50 |
Annealed |
<277 |
It is one of the W-Mo Co hss grade with good cutting character.
The res hardness, hot hardness and wearing resistance are all
better than W6M05Cr4V2. |
||
1.05- 1.15 |
– |
– |
0.15- 0.65 |
0.15- 0.40 |
3.50- 4.25 |
9.00- 10.00 |
0.95- 1.35 |
1.15- 1.85 |
7.75- 8.75 |
Annealed |
<285 |
Milling Cutters, Twist Drills, Taps, Broaching Tools,
Cold Work Tools. |
||
1.3207 |
T-42 |
1.25- 1.40 |
– |
– |
0.20- 0.30 |
0.20- 0.30 |
3.80- 4.30 |
3.20- 3.80 |
3.00- 3.50 |
9.00- 9.80 |
9.80- 10.80 |
Annealed |
<285 |
Turning and Milling tools for roughing and finishing works, wood
working tools highly stressed cold works tools, tool bits. |
0.90- 0.95 |
≤0.020 |
≤0.030 |
0.80- 1.20 |
0.25- 0.40 |
4.00- 4.50 |
2.00- 2.50 |
1.00- 1.30 |
4.00- 4.50 |
- |
Annealed |
<255 |
It is an economical low alloy high-speed steel with good red
hardness, good toughness and thermal plasticity. It is generally used soft and moderate intensity metal. |
||
0.83- 0.93 |
≤0.020 |
≤0.030 |
0.70- 1.20 |
0.20- 0.40 |
4.00- 4.50 |
3.00- 3.50 |
1.20- 1.80 |
4.00- 4.50 |
- |
Annealed |
<255 |
|||
TG M2A Special grade for taps |
0.83- 0.85 |
MAX 0.010 |
MAX 0.030 |
0.30- 0.40 |
0.20- 0.40 |
3.90- 4.20 |
4.80- 4.85 |
1.80- 1.90 |
6.00- 6.20 |
Nb 0.10- 0.12 |
Annealed |
<255 |
TGM2A is a special grade containing low percentage of carbon to
increase toughness & added Niobium to find crystal grains of
steel to obtain high strength & toughness specially suited for taps & tabs of thread tools. |
Germany DIN |
USA AISI |
CHEMICAL ANALYSIS (typical values) % Min-Max |
Delivery Conditions |
Applications |
|||||||||
Grade |
C |
S |
P |
Si |
Mn |
Ni |
Cr |
Mo |
V |
Heat Treatment |
Hardness
(HB) |
||
0.37- 0.43 |
0.00- 0.030 |
0.00- 0.030 |
0.90- 1.20 |
0.30- 0.50 |
– |
4.80- 5.50 |
1.20- 1.50 |
0.90- 1.10 |
Annealed |
≤HB 235 |
Hot-work tool steel for universal use. Pressure casting dies and metal extrusion tools
for processing light metals, forging dies, moulds, screws and barrels for plastic
processing, nitrided ejectors, hot-shear blades. Suitable for Aluminium Extrusion Die &
Aluminium Copper Forging Dies. H13 has high hard resistance and hardness. Suitable
for Aluminium Extrusion Die, and Aluminium Copper forging Die. |
||
0.36- 0.42 |
0.00- 0.030 |
0.00- 0.030 |
0.90- 1.20 |
0.30- 0.50 |
-- |
4.80- 5.50 |
4.80- 5.50 |
0.25- 0.50 |
Annealed |
≤HB 235 |
Hot-work tool steel for universal use. Pressure casting dies and metal extrusion tools
for processing light metals, forging dies, moulds, screws and barrels for plastic processing, shrink rings, hot-shear blades. |
||
1.2365 |
H-10 |
0.28- 0.35 |
≤0.02 |
≤0.03 |
0.10- 0.40 |
0.15- 0.45 |
-- |
2.70- 3.20 |
2.70- 3.20 |
0.40- 0.70 |
Annealed |
≤HB 230 |
Heavy-metal linings, extrusion rams, piercing mandrels, die inserts, heavy-metal
diecasting tools. Good Tempering resistance Thermal conductivity and Hardness as
compare with H13. Suitable for Aluminium Extrusion Die, and Aluminium Copper
forging die. |
0.50- 0.65 |
MAX 0.005 |
MAX 0.025 |
0.10- 0.40 |
0.65- 0.95 |
1.60- 1.80 |
1.00- 1.20 |
0.45- 0.55 |
0.07- 0.15 |
Q & T |
360/400 |
Forging dyes of all types, hammer forging dyes upto largest dimensions,
tools for tube & rod extrusions such as bolsters, mandrels, plungers etc. |
Germany DIN |
USA AISI |
CHEMICAL ANALYSIS (typical values) % Min-Max |
Delivery Conditions |
Applications |
|||||||||
Grade |
C |
S |
P |
Si |
Mn |
Cr |
Mo |
V |
W |
Heat Treatment |
Hardness
(HB) |
||
1.50- 1.60 |
≤0.030 |
≤0.030 |
0.10- 0.40 |
0.15- 0.45 |
11.00- 12.00 |
0.70- 0.90 |
0.90- 1.10 |
- |
Annealed |
<255 |
Used for long run tooling application where wear resistance is important, such as blanking or forming dies and thread rolling rolls and thread rolling dies, cold extrusion tools, woodworking, cutting and stamping tools for sheet thicknesses up to 6mm, precision cutting tools up to 12 mm. Cold pilger mandrels, circular-shear blades, deep-drawing tools. Pressure pads and highly resistant plastic moulds. Toughness better than D3.possibility of nitriding. |
||
1.90- 2.20 |
≤0.030 |
≤0.030 |
0.10- 0.40 |
0.15- 0.45 |
11.00- 12.00 |
-- |
0.20- 020 |
- |
Annealed |
<248 |
Tools for cutting sheets up to 4mm thickness, trimming dies, blanking dies for paper and plastics, long and round-section shear blades for sheet thicknesses up to 2 mm, drawing and deep drawing tools. Woodworking tools, stone pressing tools, pressure pads and highly wear-resistant plastic moulds, profile rolls. |
||
085- 0.95 |
-- |
-- |
0.20- 0.40 |
1.00- 1.30 |
0.40- 0.60 |
-- |
0.10 |
0.40- 0.60 |
Annealed |
<212 |
Application include short run tooling for blanking dies,cold forming dies and cutting tools oprating at ambient temperature. For working tools, cutting blazes, sizing and stamping tools. |
||
- |
0.90- 1.05 |
≤0.020 |
≤0.025 |
0.80- 1.10 |
1.10- 0.45 |
7.50- 8.50 |
1.80- 2.10 |
0.20- 0.35 |
- |
Annealed |
<248 |
One fold toughness than SKD11, 520-530 C with 61-63 HRC to get rid of risk about cracking when processing, very suitable for surface hardening treatment to improve the longevity of moulds. |
|
0.45- 0.60 |
-- |
-- |
0.45- 0.55 |
0.65- 0.80 |
3.20- 3.40 |
-- |
0.20- 0.35 |
- |
Annealed |
<229 |
Chisels, rivet sets, punches, driver bolts. Hot punching and shearing. |
||
1.2550 |
S1 |
0.55- 0.70 |
-- |
-- |
0.60- 0.80 |
0.25- 0.35 |
-- |
-- |
0.10- 0.20 |
1.90- 2.20 |
Annealed |
<255 |
For cutting tools (dyes, punches) for plate, wood working tools, blanking dyes for cutting sheet metals upto 12mm thickness, trimming & splitting dyes, shear blades, chipping knives, pneumatic chisels, coining tools, cold shear blades, ejectors. |
Alloys | 25 C17200 |
33-25 C17300 |
165 C17000 |
10 C17500 |
14 C17510 |
TMP 17510 C17510 |
BERYLLIUM | 1.85% | 1.85% | 1.75% | 0.50% | 0.50% | 0.50% |
NICKEL | -- | -- | -- | -- | 1.80% | 1.80% |
COBALT | 0.25% | 0.25% | 0.25% | 0.25% | -- | -- |
LEAD | -- | 0.40% | -- | -- | -- | -- |
COPPER | Balance | Balance | Balance | Balance | Balance | Balance |
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